{"id":11184,"date":"2021-02-17T12:40:25","date_gmt":"2021-02-17T10:40:25","guid":{"rendered":"https:\/\/etipack.it\/?p=11184"},"modified":"2021-06-16T11:38:12","modified_gmt":"2021-06-16T09:38:12","slug":"industrial-labeling-of-car-brake-pads-with-nova-design-automazioni","status":"publish","type":"post","link":"https:\/\/etipack.it\/en\/case-history-en\/industrial-labeling-of-car-brake-pads-with-nova-design-automazioni\/","title":{"rendered":"Industrial labeling of car brake pads with Nova Design Automazioni"},"content":{"rendered":"\n<h2 class=\"wp-block-heading\">Custom Energy 300 labeling machine for the application of pressure-sensitive labels on the upper part of brake pads<\/h2>\n\n\n\n<div style=\"height:37px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<p>* In partnership with  <a href=\"https:\/\/www.biltek.it\/\" target=\"_blank\" rel=\"noopener\">Biltek<\/a><\/p>\n\n\n\n<div style=\"height:37px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<p><a href=\"http:\/\/novadesign.it\" target=\"_blank\" rel=\"noreferrer noopener nofollow\">Nova Design Automazioni<\/a>, a company specialized in industrial automation and the design of cold forming moulds, was looking for a system for labelling car brake pads, to be integrated within the production line.<\/p>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h3 class=\"wp-block-heading\">The challenge: handle double-sided labels with different orientations, and apply them with maximum precision in a given position<\/h3>\n\n\n\n<div style=\"height:21px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<p>The client\u2019s need was to find a solution that would allow them to <strong><em>\u201capply different types of labels on the brake pads processed by the machine, characterised by different lengths and orientation, which required the label to be oriented in different ways, at 90\u00b0 and 180\u00b0 with respect to the direction of unwinding and removal\u201d<\/em><\/strong> <em>says Daniele Bruno, owner of NDA. <\/em>This requirement was due to the need to manage the application of labels from different manufacturers, each with a different orientation on the backing paper. Given the small application area on the pads, which have mounting holes, the solution required the highest degree of precision, as well as integration, with the rotary table, located in the production line.<\/p>\n\n\n\n<div style=\"height:35px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h3 class=\"wp-block-heading\">The solution: customised labelling machine for label removal with 90\u00b0, -90\u00b0 and 180\u00b0 rotations, and application<br>in fixed position<\/h3>\n\n\n\n<div style=\"height:21px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<figure class=\"wp-block-embed is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-16-9 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<iframe loading=\"lazy\" title=\"Etichettatrice Energy Speciale per pastiglie freno \/ Labelling machine Energy Special for brake pads\" width=\"640\" height=\"360\" src=\"https:\/\/www.youtube.com\/embed\/nWhUMexsfGM?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe>\n<\/div><\/figure>\n\n\n\n<p>To achieve the requested goal, Etipack designed a labeler capable of performing rotations of +90\u00b0, -90\u00b0 and 180\u00b0 in order to pick up labels positioned in different orientations (vertical and horizontal) on the backing paper, and apply them in a fixed position (horizontal) on brake pads without affecting the machine configuration. The solution ensures a high level of precision given the small surface area on the product placed on a rotating table, therefore subject to pre-set movement.<\/p>\n\n\n\n<div style=\"height:21px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h5 class=\"wp-block-heading\">System features and configurations<\/h5>\n\n\n\n<p><\/p>\n\n\n\n<ul class=\"wp-block-list\"><li><strong>distribution applicator<\/strong> customised with a second support bar to give the system more robustness and provide more support during production<\/li><li><strong>retractable blade<\/strong> advances and retracts to bring the label closer to the pad, facilitating pick-up and ensuring greater accuracy<\/li><li><strong>precision applicator <\/strong>with a maximum deviation between 0.3 and 0.5 mm.<\/li><li><strong>reinforced roller<\/strong> prevents label unwrapping when unwinding the reel.<\/li><li><strong>rotation device <\/strong> special motorised device with protection, performs rotations of + 90\u00b0, &#8211; 90\u00b0 and 180\u00b0 to pick up the label and apply it in the fixed brake pad position, placed on the rotating table. It allows the removal of labels of different brands, characterised by different layouts on the backing paper, while keeping the application position fixed.<\/li><li><strong>pneumatic applicator <\/strong>with transverse micro-adjustment, double-rod pneumatic cylinders, back pressure and cylinder reversal sensor, &#8220;bridge&#8221; support structure.<\/li><li><strong>maniglie di regolazione<\/strong> of the applicator on the precision blade allow centring without displacing the unwinder plates, interrupting the process and bringing it back in-line.<\/li><\/ul>\n\n\n\n<div style=\"height:35px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-image\"><figure class=\"aligncenter size-full\"><img decoding=\"async\" width=\"1280\" height=\"720\" src=\"https:\/\/etipack.it\/wp-content\/uploads\/2021\/01\/Totale-macchina-etichettatrice-etipack-energy300-speciale.jpg\" alt=\"\" class=\"wp-image-10719\" srcset=\"https:\/\/etipack.it\/wp-content\/uploads\/2021\/01\/Totale-macchina-etichettatrice-etipack-energy300-speciale.jpg 1280w, https:\/\/etipack.it\/wp-content\/uploads\/2021\/01\/Totale-macchina-etichettatrice-etipack-energy300-speciale-500x281.jpg 500w, https:\/\/etipack.it\/wp-content\/uploads\/2021\/01\/Totale-macchina-etichettatrice-etipack-energy300-speciale-1024x576.jpg 1024w, https:\/\/etipack.it\/wp-content\/uploads\/2021\/01\/Totale-macchina-etichettatrice-etipack-energy300-speciale-768x432.jpg 768w\" sizes=\"(max-width: 1280px) 100vw, 1280px\" \/><\/figure><\/div>\n\n\n\n<figure class=\"wp-block-gallery aligncenter columns-4 is-cropped wp-block-gallery-1 is-layout-flex wp-block-gallery-is-layout-flex\"><ul class=\"blocks-gallery-grid\"><li class=\"blocks-gallery-item\"><figure><img decoding=\"async\" width=\"500\" height=\"391\" src=\"https:\/\/etipack.it\/wp-content\/uploads\/2021\/01\/rotazione-180-step-1-etichettatrice-etipack-energy300-speciale-500x391.jpg\" alt=\"\" data-id=\"10714\" data-full-url=\"https:\/\/etipack.it\/wp-content\/uploads\/2021\/01\/rotazione-180-step-1-etichettatrice-etipack-energy300-speciale.jpg\" data-link=\"https:\/\/etipack.it\/rotazione-180-step-1-etichettatrice-etipack-energy300-speciale\/\" class=\"wp-image-10714\" srcset=\"https:\/\/etipack.it\/wp-content\/uploads\/2021\/01\/rotazione-180-step-1-etichettatrice-etipack-energy300-speciale-500x391.jpg 500w, https:\/\/etipack.it\/wp-content\/uploads\/2021\/01\/rotazione-180-step-1-etichettatrice-etipack-energy300-speciale.jpg 518w\" sizes=\"(max-width: 500px) 100vw, 500px\" \/><\/figure><\/li><li class=\"blocks-gallery-item\"><figure><img decoding=\"async\" width=\"500\" height=\"391\" src=\"https:\/\/etipack.it\/wp-content\/uploads\/2021\/01\/rotazione-180-step-2-etichettatrice-etipack-energy300-speciale-500x391.jpg\" alt=\"\" data-id=\"10716\" data-full-url=\"https:\/\/etipack.it\/wp-content\/uploads\/2021\/01\/rotazione-180-step-2-etichettatrice-etipack-energy300-speciale.jpg\" data-link=\"https:\/\/etipack.it\/rotazione-180-step-2-etichettatrice-etipack-energy300-speciale\/\" class=\"wp-image-10716\" srcset=\"https:\/\/etipack.it\/wp-content\/uploads\/2021\/01\/rotazione-180-step-2-etichettatrice-etipack-energy300-speciale-500x391.jpg 500w, https:\/\/etipack.it\/wp-content\/uploads\/2021\/01\/rotazione-180-step-2-etichettatrice-etipack-energy300-speciale.jpg 518w\" sizes=\"(max-width: 500px) 100vw, 500px\" \/><\/figure><\/li><li class=\"blocks-gallery-item\"><figure><img decoding=\"async\" width=\"500\" height=\"391\" src=\"https:\/\/etipack.it\/wp-content\/uploads\/2021\/01\/rotazione-90-step-2-etichettatrice-etipack-energy300-speciale-500x391.jpg\" alt=\"\" data-id=\"10712\" data-full-url=\"https:\/\/etipack.it\/wp-content\/uploads\/2021\/01\/rotazione-90-step-2-etichettatrice-etipack-energy300-speciale.jpg\" data-link=\"https:\/\/etipack.it\/rotazione-90-step-2-etichettatrice-etipack-energy300-speciale\/\" class=\"wp-image-10712\" srcset=\"https:\/\/etipack.it\/wp-content\/uploads\/2021\/01\/rotazione-90-step-2-etichettatrice-etipack-energy300-speciale-500x391.jpg 500w, https:\/\/etipack.it\/wp-content\/uploads\/2021\/01\/rotazione-90-step-2-etichettatrice-etipack-energy300-speciale.jpg 518w\" sizes=\"(max-width: 500px) 100vw, 500px\" \/><\/figure><\/li><li class=\"blocks-gallery-item\"><figure><img decoding=\"async\" width=\"500\" height=\"391\" src=\"https:\/\/etipack.it\/wp-content\/uploads\/2021\/01\/rotazione-90-step-1-etichettatrice-etipack-energy300-speciale-500x391.jpg\" alt=\"\" data-id=\"10710\" data-full-url=\"https:\/\/etipack.it\/wp-content\/uploads\/2021\/01\/rotazione-90-step-1-etichettatrice-etipack-energy300-speciale.jpg\" data-link=\"https:\/\/etipack.it\/rotazione-90-step-1-etichettatrice-etipack-energy300-speciale\/\" class=\"wp-image-10710\" srcset=\"https:\/\/etipack.it\/wp-content\/uploads\/2021\/01\/rotazione-90-step-1-etichettatrice-etipack-energy300-speciale-500x391.jpg 500w, https:\/\/etipack.it\/wp-content\/uploads\/2021\/01\/rotazione-90-step-1-etichettatrice-etipack-energy300-speciale.jpg 518w\" sizes=\"(max-width: 500px) 100vw, 500px\" \/><\/figure><\/li><li class=\"blocks-gallery-item\"><figure><img decoding=\"async\" width=\"500\" height=\"282\" src=\"https:\/\/etipack.it\/wp-content\/uploads\/2021\/01\/precisione-2-etichettatrice-etipack-energy300-speciale-500x282.jpg\" alt=\"\" data-id=\"10725\" data-full-url=\"https:\/\/etipack.it\/wp-content\/uploads\/2021\/01\/precisione-2-etichettatrice-etipack-energy300-speciale.jpg\" data-link=\"https:\/\/etipack.it\/precisione-2-etichettatrice-etipack-energy300-speciale\/\" class=\"wp-image-10725\" srcset=\"https:\/\/etipack.it\/wp-content\/uploads\/2021\/01\/precisione-2-etichettatrice-etipack-energy300-speciale-500x282.jpg 500w, https:\/\/etipack.it\/wp-content\/uploads\/2021\/01\/precisione-2-etichettatrice-etipack-energy300-speciale-1024x578.jpg 1024w, https:\/\/etipack.it\/wp-content\/uploads\/2021\/01\/precisione-2-etichettatrice-etipack-energy300-speciale-768x433.jpg 768w, https:\/\/etipack.it\/wp-content\/uploads\/2021\/01\/precisione-2-etichettatrice-etipack-energy300-speciale.jpg 1129w\" sizes=\"(max-width: 500px) 100vw, 500px\" \/><\/figure><\/li><\/ul><\/figure>\n\n\n\n<p><\/p>\n\n\n\n<h3 class=\"wp-block-heading\">The results: precise and effective application on a fixed position, of labels with different orientations<\/h3>\n\n\n\n<p>he aspects that NDA particularly appreciated in the implementation of the project were: <em><strong>\u201cknowledge of the production process and the product, in a particular application context, made it possible to provide a reactive solution to the many aspects that distinguish this project with its numerous peculiarities\u201d <\/strong><\/em>&#8211; DB.<\/p>\n\n\n\n<div style=\"height:35px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h3 class=\"wp-block-heading\">The feedback: working with Etipack<\/h3>\n\n\n\n<p>The main motivating reasons for NDA to choose Etipack were <em><strong>experience and diffusion of machines in the field of application of labels on brake pads\u201d.<\/strong><\/em> The working methodology was also positively evaluated: <strong><em>\u201cthe project and the application, were the result of the constant exchange of solutions between NDA and Etipack, as collaboration is the basis of the relationship between two partners\u201d<\/em><\/strong>&#8211; DB.<\/p>\n\n\n\n<div style=\"height:21px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h4 class=\"wp-block-heading\"><strong>DOWNLOAD CASE IN PDF<\/strong><\/h4>\n\n\n\n<p><\/p>\n\n\n\n<div class=\"wp-block-file\"><a href=\"https:\/\/etipack.it\/wp-content\/uploads\/2021\/01\/Etipack_case-Study_ENERGY_Special_NOVA-DESIGN-AUTOMAZIONI.pdf\" class=\"wp-block-file__button\" download>Download<\/a><\/div>\n","protected":false},"excerpt":{"rendered":"<p>Custom Energy 300 labeling machine for the application of pressure-sensitive labels on the upper part of brake pads * In [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":10726,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[7,146],"tags":[],"class_list":["post-11184","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news","category-case-history-en"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.4 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Industrial labeling of car brake pads with Nova Design Automazioni &#183; Etipack.it<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/etipack.it\/en\/case-history-en\/industrial-labeling-of-car-brake-pads-with-nova-design-automazioni\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Industrial labeling of car brake pads with Nova Design Automazioni &#183; Etipack.it\" \/>\n<meta property=\"og:description\" content=\"Custom Energy 300 labeling machine for the application of pressure-sensitive labels on the upper part of brake pads * In [&hellip;]\" \/>\n<meta property=\"og:url\" content=\"https:\/\/etipack.it\/en\/case-history-en\/industrial-labeling-of-car-brake-pads-with-nova-design-automazioni\/\" \/>\n<meta property=\"og:site_name\" content=\"Etipack, Macchine Etichettatrici e Sfogliatori\" \/>\n<meta property=\"article:published_time\" 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