{"id":33429,"date":"2026-07-03T13:59:50","date_gmt":"2026-07-03T11:59:50","guid":{"rendered":"https:\/\/etipack.it\/?p=33429"},"modified":"2026-07-03T15:07:30","modified_gmt":"2026-07-03T13:07:30","slug":"automatic-labelling-of-pharmaceutical-glass-vials-with-selective-rejection-system","status":"publish","type":"post","link":"https:\/\/etipack.it\/en\/case-history-en\/automatic-labelling-of-pharmaceutical-glass-vials-with-selective-rejection-system\/","title":{"rendered":"Automatic labelling of pharmaceutical glass vials with selective rejection system"},"content":{"rendered":"\n<h4 class=\"wp-block-heading wp-embed-aspect-16-9 wp-has-aspect-ratio has-vivid-red-color has-text-color\">DOWNLOAD FULL CASE IN PDF<\/h4>\n\n\n\n<div style=\"height:20px\" aria-hidden=\"true\" class=\"wp-block-spacer wp-embed-aspect-16-9 wp-has-aspect-ratio\"><\/div>\n\n\n\n<div class=\"wp-block-buttons wp-embed-aspect-16-9 wp-has-aspect-ratio is-layout-flex wp-block-buttons-is-layout-flex\">\n<div class=\"wp-block-button is-style-fill\"><a class=\"wp-block-button__link has-white-color has-vivid-red-background-color has-text-color has-background wp-element-button\" href=\"https:\/\/etipack.it\/wp-content\/uploads\/2026\/06\/Technews_1_2026_SYSTEM-1_SELECTIVE-REJECTION_PHARMACEUTICAL.pdf\" style=\"border-radius:46px\" target=\"_blank\" rel=\"noreferrer noopener\">Download<\/a><\/div>\n<\/div>\n\n\n\n<div style=\"height:63px\" aria-hidden=\"true\" class=\"wp-block-spacer wp-embed-aspect-16-9 wp-has-aspect-ratio\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading\">System 1 Pharma with a selective \u201cMultifinger\u201d rejection unit<\/h2>\n\n\n\n<p>&nbsp;<\/p>\n\n\n\n<p>A pharmaceutical company based in Greece, specialised in the production and distribution of injectable and infusion medicines, turned to Etipack to automate the labelling of cylindrical vials while ensuring compliance with European regulatory standards.<\/p>\n\n\n\n<div style=\"height:29px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>The challenge: handling 17 glass vial formats with integrated overprint verification and high-speed selective rejection<\/strong><\/h3>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<p>The customer needed to label cylindrical glass vials in <strong>17 different formats, with varying diameters and heights,<\/strong> at speeds of <strong>up to 280 units per minute<\/strong>. In addition, two critical requirements had to be met:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Integration of variable <strong>data printing and OCV\/OCR overprint verification <\/strong>on the labels within the same production line.<\/li>\n\n\n\n<li>Ensuring<strong> selective rejection of non-conforming products<\/strong> without slowing down production flow.<\/li>\n<\/ul>\n\n\n\n<div style=\"height:53px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<figure class=\"wp-block-embed is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-16-9 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<iframe loading=\"lazy\" title=\"Wrap-around labeling for unstable bottles of cleansing mousse\" width=\"640\" height=\"360\" src=\"https:\/\/www.youtube.com\/embed\/-j6VeWPJvB8?feature=oembed&#038;enablejsapi=1&#038;origin=https:\/\/etipack.it\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe>\n<\/div><\/figure>\n\n\n\n<div style=\"height:52px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h3 class=\"wp-block-heading\"><strong><strong>The solution: customised System 1 Pharma with Extreme 100 labelling machine<\/strong><\/strong><\/h3>\n\n\n\n<div style=\"height:20px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<p>Etipack developed a customised configuration of <strong>System 1 Pharma,<\/strong> the dedicated solution for cylindrical container labelling, equipped with the Extreme 100, the company&#8217;s flagship labelling head for high-speed, high-precision applications.<\/p>\n\n\n\n<p>Key features of the solution:<\/p>\n\n\n\n<div style=\"height:45px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Infeed system<\/strong> with rotary accumulation table featuring a stainless-steel platform and customised tray unloader.<\/li>\n\n\n\n<li><strong>Split-belt conveyor<\/strong> with dual motorisation, adjustable product guides and maximum load control.<\/li>\n\n\n\n<li>Controlled vial <strong>pre-spacing<\/strong> through two counter-rotating motorised belts.<\/li>\n\n\n\n<li><strong>Wrap-around labelling<\/strong> using a Product Rotation Device (PRD) with quick format changeovers.<\/li>\n\n\n\n<li>Integrated <strong>variable data printing and OCV\/OCR verification<\/strong> on the dispensing unit, with a vision system inspecting the overprint on the labels before the application, and dual UV photocells for label presence verification.<\/li>\n\n\n\n<li><strong>\u201cMultifinger\u201d rejection system:<\/strong> a linear pneumatic diverter operating on a dedicated parallel conveyor belt that gently transfers non-conforming vials, ensuring selective rejection without breakage and without interrupting production flow.<\/li>\n<\/ul>\n\n\n\n<div style=\"height:52px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<figure class=\"wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-1 is-layout-flex wp-block-gallery-is-layout-flex\">\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"576\" data-id=\"33423\" src=\"https:\/\/etipack.it\/wp-content\/uploads\/2026\/06\/DSC01922-1024x576.jpg\" alt=\"\" class=\"wp-image-33423\" srcset=\"https:\/\/etipack.it\/wp-content\/uploads\/2026\/06\/DSC01922-1024x576.jpg 1024w, https:\/\/etipack.it\/wp-content\/uploads\/2026\/06\/DSC01922-500x281.jpg 500w, https:\/\/etipack.it\/wp-content\/uploads\/2026\/06\/DSC01922-768x432.jpg 768w, https:\/\/etipack.it\/wp-content\/uploads\/2026\/06\/DSC01922-1536x864.jpg 1536w, https:\/\/etipack.it\/wp-content\/uploads\/2026\/06\/DSC01922-2048x1152.jpg 2048w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"463\" data-id=\"33421\" src=\"https:\/\/etipack.it\/wp-content\/uploads\/2026\/06\/20230607_143306_ETICHETTATURA-1024x463.jpeg\" alt=\"etichettatura fiala\" class=\"wp-image-33421\" srcset=\"https:\/\/etipack.it\/wp-content\/uploads\/2026\/06\/20230607_143306_ETICHETTATURA-1024x463.jpeg 1024w, https:\/\/etipack.it\/wp-content\/uploads\/2026\/06\/20230607_143306_ETICHETTATURA-500x226.jpeg 500w, https:\/\/etipack.it\/wp-content\/uploads\/2026\/06\/20230607_143306_ETICHETTATURA-768x347.jpeg 768w, https:\/\/etipack.it\/wp-content\/uploads\/2026\/06\/20230607_143306_ETICHETTATURA-1536x694.jpeg 1536w, https:\/\/etipack.it\/wp-content\/uploads\/2026\/06\/20230607_143306_ETICHETTATURA-2048x926.jpeg 2048w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1920\" data-id=\"33419\" src=\"https:\/\/etipack.it\/wp-content\/uploads\/2026\/06\/DSC01916_Foto-1-TN_manipolata-edited-scaled.jpeg\" alt=\"controllo e scarto selettivo\" class=\"wp-image-33419\" srcset=\"https:\/\/etipack.it\/wp-content\/uploads\/2026\/06\/DSC01916_Foto-1-TN_manipolata-edited-scaled.jpeg 2560w, https:\/\/etipack.it\/wp-content\/uploads\/2026\/06\/DSC01916_Foto-1-TN_manipolata-edited-500x375.jpeg 500w, https:\/\/etipack.it\/wp-content\/uploads\/2026\/06\/DSC01916_Foto-1-TN_manipolata-edited-1024x768.jpeg 1024w, https:\/\/etipack.it\/wp-content\/uploads\/2026\/06\/DSC01916_Foto-1-TN_manipolata-edited-768x576.jpeg 768w, https:\/\/etipack.it\/wp-content\/uploads\/2026\/06\/DSC01916_Foto-1-TN_manipolata-edited-1536x1152.jpeg 1536w, https:\/\/etipack.it\/wp-content\/uploads\/2026\/06\/DSC01916_Foto-1-TN_manipolata-edited-2048x1536.jpeg 2048w\" sizes=\"auto, (max-width: 2560px) 100vw, 2560px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1460\" data-id=\"33407\" src=\"https:\/\/etipack.it\/wp-content\/uploads\/2026\/06\/DSC01878_per-technews-edited-scaled.jpeg\" alt=\"sistema 1 Pharma\" class=\"wp-image-33407\" srcset=\"https:\/\/etipack.it\/wp-content\/uploads\/2026\/06\/DSC01878_per-technews-edited-scaled.jpeg 2560w, https:\/\/etipack.it\/wp-content\/uploads\/2026\/06\/DSC01878_per-technews-edited-500x285.jpeg 500w, https:\/\/etipack.it\/wp-content\/uploads\/2026\/06\/DSC01878_per-technews-edited-1024x584.jpeg 1024w, https:\/\/etipack.it\/wp-content\/uploads\/2026\/06\/DSC01878_per-technews-edited-768x438.jpeg 768w, https:\/\/etipack.it\/wp-content\/uploads\/2026\/06\/DSC01878_per-technews-edited-1536x876.jpeg 1536w, https:\/\/etipack.it\/wp-content\/uploads\/2026\/06\/DSC01878_per-technews-edited-2048x1168.jpeg 2048w\" sizes=\"auto, (max-width: 2560px) 100vw, 2560px\" \/><\/figure>\n<\/figure>\n\n\n\n<div style=\"height:77px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>The results: reliability and productivity even with fragile products<\/strong><\/h3>\n\n\n\n<div style=\"height:20px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<p>The system was validated on 17 cylindrical glass vial formats with 22 associated label specifications, demonstrating high flexibility and complete reliability in quality control and product rejection operations.<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Speeds of <strong>up to 280 units<\/strong> per minute<strong> on the smallest vial formats.<\/strong><\/li>\n\n\n\n<li><strong>Gentle and selective rejection<\/strong> without compromising container integrity.<\/li>\n\n\n\n<li><strong>Full traceability<\/strong> through integrated OCV\/OCR verification, ensuring compliance with GMP requirements for pharmaceutical manufacturing.<\/li>\n<\/ul>\n\n\n\n<div style=\"height:18px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<p>The adoption of the <strong>\u201cMultifinger\u201d<\/strong> rejection unit enabled the required production speeds to be maintained without risk to product integrity, confirming Etipack&#8217;s position as a trusted technology partner for high-performance, custom-engineered solutions, even when handling fragile and non-standard products.<\/p>\n\n\n\n<div style=\"height:68px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-columns has-background is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\" style=\"background-color:#f0f0f0\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:2%\"><\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<div style=\"height:26px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h3 class=\"wp-block-heading has-black-color has-text-color has-link-color wp-elements-23f0ecb4a94bfe287ba4a9270825a666\"><strong><strong>Have a pharmaceutical project in progress?<\/strong><\/strong><\/h3>\n\n\n\n<div style=\"height:20px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<p>We design modular, high-performance labeling systems that meet the most demanding standards in the pharmaceuticals industry.<\/p>\n\n\n\n<div style=\"height:24px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-buttons is-layout-flex wp-block-buttons-is-layout-flex\">\n<div class=\"wp-block-button is-style-fill\"><a class=\"wp-block-button__link has-background wp-element-button\" href=\"https:\/\/etipack.it\/en\/contact-us\/\" style=\"background-color:#c51718\" target=\"_blank\" rel=\"noreferrer noopener\">Contact us to find out how<\/a><\/div>\n<\/div>\n\n\n\n<div style=\"height:26px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<div style=\"height:26px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1441\" src=\"https:\/\/etipack.it\/wp-content\/uploads\/2026\/06\/DSC01904-edited-1-scaled.jpg\" alt=\"etichettatura fiale iniettabili\" class=\"wp-image-33414\" srcset=\"https:\/\/etipack.it\/wp-content\/uploads\/2026\/06\/DSC01904-edited-1-scaled.jpg 2560w, https:\/\/etipack.it\/wp-content\/uploads\/2026\/06\/DSC01904-edited-1-500x281.jpg 500w, https:\/\/etipack.it\/wp-content\/uploads\/2026\/06\/DSC01904-edited-1-1024x576.jpg 1024w, https:\/\/etipack.it\/wp-content\/uploads\/2026\/06\/DSC01904-edited-1-768x432.jpg 768w, https:\/\/etipack.it\/wp-content\/uploads\/2026\/06\/DSC01904-edited-1-1536x864.jpg 1536w, https:\/\/etipack.it\/wp-content\/uploads\/2026\/06\/DSC01904-edited-1-2048x1152.jpg 2048w\" sizes=\"auto, (max-width: 2560px) 100vw, 2560px\" \/><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:2%\"><\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>DOWNLOAD FULL CASE IN PDF System 1 Pharma with a selective \u201cMultifinger\u201d rejection unit &nbsp; A pharmaceutical company based in [&hellip;]<\/p>\n","protected":false},"author":4,"featured_media":33391,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[146,7],"tags":[],"class_list":["post-33429","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case-history-en","category-news"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.7 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Glass vial labelling for pharmaceutical products &#183; Etipack.it<\/title>\n<meta name=\"description\" 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